Darrel Whiteley

Darrel Whitely has worked in process improvement for over 20 years. His industry experience includes chemical, automotive, banking, insurance, logistics, semiconductors, pulp and paper, defense, metals, printing, electronics, food, software, and healthcare.  He possesses a strong background working in capital planning, project management, continuous and batch manufacturing, transactional process improvement, and inventory management.

He is a Master Black Belt, Lean Master, and Kaizen expert, and has trained and coached over 900 practitioners across the world. Previous accomplishments include deploying Operational Excellence at a $3B process industry company, yielding over $25M in savings over the 2-year deployment. Within that deployment, his projects included every function from planning to sales.

Previously, Darrel was a director with George Group Consulting, and Tech Center manager at Dow Chemical. Additionally, he holds both the US and international patents for the Hydrogenolysis of Methyl Chlorosilane Direct Process Residue.

Darrel's Publications and Insights

Harnessing Efficiency and Insight: The Case for Data Dashboards
Published by The Quality Management Forum, 2025.
OPERATIONS | ANALYTICS
Top Continuous Improvement Projects in Supply Chain Deployment
Supply & Demand Chain Executive, 2022.
OPERATIONS | MANUFACTURING & SUPPLY CHAIN
Essential Guide to Inventory Planning
Inventory planning models, benefits and how to develop a plan that delivers more efficiencies.
MANUFACTURING & SUPPLY CHAIN
Objectives and Key Results
Darrel Whiteley is interviewed about strategies for goal setting. Includes free OKR examples for every department.
LEAN SIX SIGMA
Innovating Lean Six Sigma Book

Innovating Lean Six Sigma

A comprehensive guide for business leaders to tailor and implement Lean Six Sigma in their organizations, offering strategies, tools, and insights to improve efficiency, productivity, and profitability.

Many business books talk about Lean Six Sigma. This one shows you how to make it work.

Download a free chapter Buy online
On the Right Path – A Quick Guide to Creating Customer Journey Maps
AI Meets Quality – A Practical Approach

AI Meets Quality – A Practical Approach

Presented to ASQ Austin, 2024.